Lightning ZEV4™ Shuttle

The batteries are mounted between the frame rails for maximum safety and best weight distribution.

Lightning ZEV4 Zero Emission Class 4 Shuttle Bus


The Lightning ZEV4™ shuttle bus provides reliable, quiet, emissions-free transportation for passengers in many applications, such as airport parking, college and corporate campuses, and senior communities.

By integrating our state-of-the-art electric powertrain into the trusted and widely-used GMC Savana 4500 / Chevrolet Express 4500 platform, the Lightning ZEV4 shuttle provides a quiet, smooth and familiar driving experience that your drivers – and passengers – will love.

With its 110-mile range, this vehicle provides practical, reliable service while producing zero emissions on the road. Charging is simple and quick, with both Level 2 AC charging and DC Fast Charge supported.

We use the highest-quality components available, including thermally-managed batteries which deliver the best range, efficiency and lifetime of any batteries in the market.

  • Battery-electric vehicle
  • Smooth, quick and quiet
  • Engineered and built in the USA
  • Elegant cabin integration with batteries between the frame rails and fully under the floor
  • Lightning Insights provides understanding of usage and efficiency

Specifications

Base ChassisChevrolet Express 4500 Cutaway or GMC Savana 4500 Cutaway
GVWR14,200 lbs
Minimum Wheelbase159 in, 177 in
Driving range*up to 110 miles
Battery Capacity105 kWh
Charge Time6.7 hours 5% to 80% (Level 2 at up to 13.2 kW)
1.2 hrs 5% to 80% (DC Fast Charge at up to 80 kW)
Charging optionsLevel 2 AC (up to 13.2 kW) and DC Fast Charge (up to 80 kW) with J1772 CCS1 Combo
Passenger Capacity**Up to 18 passengers with various layout options
Maximum Speed65 mph approx
Peak Power255 HP (190 kW)
Torque Rating (after transmission)1181 lb-ft (1602 Nm)
ADA lift availableYes
Warranty• Base Chassis: GM standard warranty
• Electric powertrain and batteries: Lightning eMotors standard warranty
(5 year / 60,000 miles)
Telematics: Lightning Insights• Preventive Maintenance • Range Analysis • Driver Behavior • Charger management

* All-electric range can vary depending on route or drivecycle, environmental conditions, vehicle or equipment configurations, and driver behavior.

** Payload and Passenger capacity can vary and greatly depend on vehicle wheelbase, seating configuration, and other characteristics or features as delivered by the OEM or chassis manufacturer. Equipment added to the base chassis by aftermarket upfitters or equipment installers could also affect Payload and Passenger Capacity.

Compliant with BUY AMERICA Compliant with FAA Buy American

Our Lightning ZEV4 vehicles qualify for the Federal Transit Administration’s Buy America program, and the FAA’s Buy American program for airport improvements.